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Maximizes Heat Transfer
Reduces Maintenance Costs
Reduces the Cost of Process Heating
Available
Diameters Nominal Diameters (1) Standard Cold Section at Terminal End Min – Max (2)Lengths
1/4” 0.245” 5/16” 1”- 22”
3/8” 0.370” 3/8” 1 1/2” – 36”
1/2” 0.495” 5/8” 2” – 50″
5/8” 0.620” 5/8” 2 1/2” – 72”
11/16” 0.683” 5/8” 3 1/2” – 64”
3/4” 0.745” 5/8” 3 1/2” – 90”
1″ 0.9925″ 1” 8” – 60”
  8.0 mm  7.875 mm  8.000 mm 38 – 660 mm
10.0 mm  9.875 mm  9.500 mm 38 – 915 mm
12.0 mm 11.875 mm 15.875 mm   50 – 1140 mm
12.5 mm 12.375 mm 15.875 mm   50 – 1140 mm
15.0 mm 14.875 mm 15.875 mm   65 – 1250 mm
16.0 mm 15.875 mm 15.875 mm   65 – 1775 mm
20.0 mm 19.875 mm 15.875 mm 100 – 1825 mm
25.0 mm 24.87 mm 24.5 mm   200- 1525 mm

(1) Tolerances: ±.002″ ( 1/4″ to 3/4″); ±.0025 (1″ );  ±.05mm (8mm-20mm); ±.06mm (25mm)
(2) Tolerances: ± 3% with 3/32″minimum; ±2% above 20 ” (500 mm)
Hot Tip or Cool Tip Option

Watt-Flex Cartridge Heaters run more efficiently, use less power and last up to 5 times longer than conventional cartridge heaters.

A single continuous heating coil ensures a uniform temperature profile. No sections to burn out as in conventional cartridge heaters.

Split-sheath expands to maximize heat transfer and contracts when cold for easy removal from bore.

Ideal for use in oversized bores. Eliminates need for tight fits, tight tolerance bores.

Watt-Flex’s tightly compacted MgO dielectric accommodates higher watt densities – up to 50% higher warrantable watt densities than conventional heaters.

External Thermocouple Option- a Watt-Flex exclusive-provides more accurate temperature at the point of heat transfer to host metal.

The split-sheath design and highly specialized manufacturing techniques of the Dalton Watt-Flex cartridge heater reduce your total cost of process heating by an average of 40% over other heaters.

Dalton Electric’s Watt-Flex Cartridge Heaters use a unique, patented split-sheath design that allow the heater to expand when energized to maximize heat transfer through greater contact with the wall of the bore. Better heat transfer means less power is consumed to maintain the set point temperature, reducing operating costs.

The Watt-Flex heater construction eliminates ceramic cores typically found in conventional cartridge heaters. Dalton has developed and highly-specialized manufacturing techniques to compact high-grade MgO dielectric to near its maximum density around the heater coil, which increases dielectric strength and heat transfer away from the coil, resulting in significantly longer heater life.

Watt-Flex cartridge heaters last up to 5 times longer than conventional heaters with less downtime for heater replacements and lower maintenance costs. Watt-Flex heaters contract when de-energized, eliminating bore seizure and the need for expensive drill-outs.

The unique split-sheath design of the Watt-Flex Cartridge Heater allows the independent, bilateral expansion of each half of the heater outward against the walls of the surrounding bore.

The result is greatly improved heat transfer under normal fit conditions of .005″ to .007″, assuring superior heat transfer, more uniform process heat, greater efficiency, and reduced consumption of electricity. If bores are oversized from previous use and drill-outs, the bilateral sheath expansion will maximize heater-to-bore contact for the most efficient conduction heating.

Conventional Cartridge Heater
Watt-Flex Heater Energized
Watt-Flex Heater De-energized
Limited to ordinary thermal expansion, cannot compensate for oversized bores.
The unique bi-lateral expansion of an energized Watt-Flex cartridge heater produces superior metal-to-metal contact with the surrounding bore, thereby maximizing heat transfer.
When de-energized, the Watt-Flex heater contracts for easy removal from bore.
Last Longer

Cartridge heater life is directly related to its internal operating temperature. Watt-Flex cartridge heaters run substantially cooler and have a more uniform temperature profile than conventional heaters.

The result is Watt-Flex heaters that last up to 5 times longer, have less downtime and lower operating costs than conventional cartridge heaters.

Efficient Heat Transfer
The high purity MgO dielectric in Watt-Flex heaters is compacted to extreme density, ensuring maximum heat transfer away from the coil to the heater sheath.

As the energized split-sheath expands, it creates intimate contact with the bore wall, efficiently transferring heat from the heater sheath to the host metal.

Conventional ceramic core cartridge heaters (shown below) use multiple heating cores that can independently burn out, causing a cold section on the sheath. And voids of coil at core junctions produce cold sections on the heater profile.

Conventional-heater-XRAY
Conventional Cartridge Heater

Unlike conventional ceramic heaters, Watt-Flex heaters use a continuous heating coil to achieve a more uniform temperature profile. With Watt-Flex heaters, there are no independent heating element sections to burn out. Watt-Flex heaters are either totally on or totally off.
Watt-Flex-XRAY
Watt-Flex Cartridge Heater

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Is a high performance penetrating oil, lubricant & moisture dispersant. Environmentally friendly products don’t usually get labelled “High Performance” but Shop STUFFF is just that. Shop STUFFF is derived from 100% Canadian Canola oil and formulated with no petroleum ingredients in order to produce a product that does NOT contain the typical carcinogens that competitive, petroleum based lubricants do. If you are typically covered from finger tips to elbows in shop fluids all day why not make it a fluid that is as safe as the salad you eat at dinner. Most important, it works as good, if not better than it’s petroleum based counterparts.

The Canola Advantage!
Canola oil has superior lubricity, it’s better at being slippery than petroleum oils, which has no lubricity when it comes out of the ground. It gets its oily characteristics from chemical additives.

The canola alternative has other benefits too. It’s biodegradable, environmentally friendly, non-toxic, completely renewable and it has a very high flashpoint making it virtually non-flammable in its liquid state. Muffler shops love it because they can throw the torch on nuts and bolts that have Shop STUFFFtm on them without getting a big flare up like they do from petroleum base products.

Shop STUFFFtm for Cleaning
When used as a cleaning agent Shop STUFFFtm is effective at removing rust, grease, water, other oils, dirt and most contaminants. Shop STUFFFtm is a superior solvent making it a truly multi-purpose lubricant.

Corrosion Prevention
Shop STUFFFtm also provides long lasting corrosion protection on untreated metal surfaces.

Low Odour
Shop STUFFF with its slight citrus aroma makes it much nicer to work with than many other products on the market.

For use on any metal application where tough to turn, seized and rusty metal is making your work a challenge.

Will clean and remove rust, oil, grease, gun powder residue, paint, exhaust soot, dirt, etc.
Weight 5.9 kg
Dimensions 20 × 20 × 27 cm
Case Size 12 cans, 2 cans, 24 cans

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