Process Side: Don’t Let Moisture Sneak In

Dry air must move freely and cleanly to the drying hopper—but summer humidity is relentless. Here’s what to check:
Hoses: Replace any cracked or crushed ones.

Hopper Covers & Gaskets: These should be intact and sealed tight to block ambient moisture.

Filters: Clogged filters choke airflow, slowing resin drying and preventing proper temperatures. Clean filters = better product.

Regeneration Side: Make Clean Air Count

The regeneration cycle is key to keeping desiccant beds effective. Summer heat can limit performance unless:
– Filters are kept clean—dust, fines, or plasticizer buildup restrict airflow even if they “look” clean.
– Plasticizer traps and aftercoolers are installed and functioning, especially if you’re seeing oil or residue in housings.
– Filter Schedules are followed:Virgin resins: every 6 months
Regrind/glass-filled: check by condition
– Drying temps are accurate—just a few degrees too high can release excessive plasticizer.
Don’t forget to inspect the filter housing itself: missing gaskets or worn lids can cause air leaks that invite humidity right back in.

Airflow Blockers: Heat Exchanger Health

If your dryer uses a return air heat exchanger or aftercooler, summer’s the time to inspect it:

– Disconnect hoses
– Check inside tubes for dust, long glass fibers, or other blockages
If build-up is routine, consider a cyclone separator to protect long-term airflow

Resin Storage: The Forgotten Factor

Even the best dryer can’t fight an open resin bag. Here’s how to help:

Resins like glass-filled nylons can need up to 16 hours of drying if exposed!

Keep bags sealed until ready

Store unused resin in airtight containers

Use Gaylord covers to prevent moisture and dirt intrusion

Stay Ahead of the Heat

A little preventive maintenance now can save hours of rework and thousands in wasted material.

To learn how Dri-Air can support your operation through the summer and beyond, call us at (905) 564-7227 or email sales@acetronic.com.

Dry smarter. Run cleaner. Stay cool.