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AceTRONIC Ceramic Heaters

Ceramic Heater Order Form

Ceramic heaters are medium-to-high temperature heaters that have 1200°F as a maximum working temperature. These durable heaters have built-in ceramic fiber jackets that make them energy efficient. Our heaters are available with different terminal styles, are fully flexible, and can accommodate holes and cut-outs.

 

 Ceramic Heater Applications:

  • Injection molding machines
  • Blow-molding machines
  • Container, pipe or tank heating
  • Plastic Extrusion
  • Other process applications

Physical Specifications:

Min. diameter

Min. width

Thickness with 1/4" insulation

Standard gap

Max watt density

2"

1"

5 / 8"

3 / 8"

45 w / sq.in.

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In a ceramic heater, nickel-chrome wire is embedded in a flexible outer wall made of special, interlocking ceramic tiles, which are assembled like a brick wall. A ceramic fiber insulating mat and a stainless steel jacket cover this assembly. This construction prevents heat loss and reduces electrical consumption by 20%.

An energized heater will have a temperature of 350 to 450°F on its outside shell when the inside temperature is maintained at 1200°F. To improve the conservation of energy, different thickness of ceramic fiber insulation mats are available.

Heat is transferred from a ceramic heater to the surface of an application through conduction and radiation. This is why a tight grip on the cylinder is not as critical as in other types of heaters. Moreover, over tightening should be avoided, since the pressure on the insulation mat reduces its insulating efficiency.

Our heaters are made by using different combinations of ceramic tiles, which are available only in specific lengths. Consequently, the width of a ceramic heater band falls within a certain incremental range.

Acetronic's ceramic band heaters can be manufactured with different clamping mechanisms, terminations styles, holes and cut-outs.

Electrical Terminations

 

B Style

Post terminals

The most commonly used termination style. Recommended for high amperage applications

G Style

Terminal box

A practical way to protect screw terminals from damage and exposure.

E Style

Stainless steel braid

Highly flexible. Protects the lead wire from abrasion

H Style

Straight armor cable

Provides protection against abrasion and contamination

K00 Style

European connector

Ideal termination style when the power leads are frequently removed from the heater.

K90 Style

European connector

Used when there is not enough clearance above a heater to use the K00 style European connector

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Selection Tips

Clamping Styles

Flange lock-up

The most economical clamping style, with #10-32 nuts and screws.

Latch & trunion

Available on heaters that are 10” or bigger in diameter. This clamping style provides ease of installation and removal

Barrel nuts

Barrel nut fasteners with 1/4-20 socket head screws are standard on all of ou heaters. This style can accommodate springs which compensate for thermal expansion

 

Special Custom Designed Heaters

Acetronics' ceramic heaters can be combined with high velocity fans to form fast responding heat/cool units in accurate heating applications. These heaters are made with a perforated outside stainless steel sheath, and with no insulating jacket.

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© 2002-2004 All Rights Reserved, AceTRONIC Industrial Controls Inc.

Last revised: April 2004